Report

Rethinking Lean: Beyond the Shop Floor

Once the domain of manufacturing, lean has migrated far beyond the shop floor, transforming service organizations and innovation efforts. The principles of waste elimination, worker involvement and continuous improvement haven’t changed, though, and the results are still impressive. In this special report, experts from Wharton and The Boston Consulting Group look at how lean is transforming health care, R&D and finance.

Download the entire report: PDF (401Kb) 


The Lean Evolution: From Factory Floor to Service Centers — and Beyond

Toyota’s legendary lean production system emerged after World War II and transformed the auto industry. Since then, lean principles have moved into every area of an organization and every industry. One Wharton professor remembers trying to talk with hospitals about lean initiatives several years ago. "They thought I was evil. They said, ‘We’re doctors. We help people. We are not Toyota!’ Now these same institutions have chief medical officers saying, ‘We want to run this place like Toyota!’"

Lean Health Care: Lower Costs, Better Outcomes

Could lean processes transform the U.S. health care system, with its spiraling costs and inconsistent quality? The industry’s growing problems are creating a sense of urgency and a strong mandate for change. Lean’s focus on cutting costs, increasing efficiency, streamlining processes, and improving patient outcomes may be just the prescription for this ailing sector.

Lean Financial Services – Cutting Costs While Reducing Risks

The financial services sector has been slow to adopt lean tools and practices, but that’s changing. As more banks discover the benefits of lean operations — such as lower costs, fewer errors, faster cycle times and far greater efficiency — wide-scale adoption by the industry is just a matter of time.

Can Lean Co-exist with Innovation?

Does lean’s structure and discipline snuff out the creative spark that underlies the birth and development of great ideas? In fact, lean brings structure and predictability to innovation, and sharpens the distinction between idea generation and the development process. If a company as innovation-driven as Pixar can apply lean principles to innovation, then others can, too.

  • SIGN UP FOR OUR EMAIL NEWSLETTER
    Sign up for the weekly Knowledge@Wharton e-mail newsletter, offering business leaders cutting-edge research and ideas from Wharton faculty and other experts.